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OBJECTIVES
Upon completion of the course, participants will
- Learn techniques to reduce or eliminate mistakes to help increase quality, productivity & profits
- Perform effective cause analysis
- Create effective mistake proofing solutions in as little as two to sixteen hours of team time
PROGRAMME CONTENT
An Overview of Basic Mistake Proofing Principles
- Understanding Behavioral & Technical Solutions
- Assessing Perceptions of Quality
- Error Proofing, Mistake Proofing & Inspection & Testing
Mistake Proofing Systems
- How to Select the Process
- How to Perform a Process Analysis
- Understanding the Seven Possible Errors
- Identifying the Errors, Causes & Effects of Problems
- -Testing for the Seven Errors & Their Causes
- Design Changes that Eliminate Errors
- Understanding Sensors
- Using Sensors to Detect Errors
- Contact Sensing: Geometry & Physics
- Counting Methods
- Sequence Methods
- Briefing Introduction to Programmable Logic Controllers
- Controlling the Effects of Errors: Error Sensing Strategy, Process / Equipment Control & Corrective Action
- The Mistake Proofing Solution Development Matrix
- The Solution Selection Matrix
- The Mistake Proofing Report
The focus of this seminar is to find technical, not behavioral, solutions for manufacturing & assembly process problems.
WHO SHOULD ATTEND
This course is designed for management, technical & non-technical individuals involved with eliminating errors through design product, process or error sensing systems.
PREREQUISITE
Exposure to FMEA concepts. Bring an actual problem & its related process flow diagram to the seminar. For practice, it is best that the problem is manufacturing, assembly or material handling related.
COURSE DETAILS
Time: 0900 – 1700 (Register at 0845 on Day one)
Fee: $800 (inclusive of course materials, refreshments & lunch)
 Download Registration Form
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