|
OBJECTIVES
Upon completion of the course, participants will
- Improve the reliability of products & reduce material waste through eliminating failure modes
- Be able to provide records for safety & reliability of the product during the design & production stages
- Be able to identify who & what cause reliability problems
- Learn how to perform a Failure Mode & Effects Analysis process to define design requirements from system & product design aspect
- Be able to develop Control Plans & Reaction Plans based on the information gained through FMEA
PROGRAMME CONTENT
Introduction to FMEA
- The FMEA Process Within a System of Advanced Quality Planning
- FMEA & the Overall Improvement Strategy
- Interrelationships between System, Design & Process FMEA
- QFD & Its Interrelationship to Process FMEA
- The Benefits of Process FMEA
The FMEA Process
- FMEA: A Team Effort
- Information Sources for Use in the Process FMEA
- Mapping the Process Using a Flow Diagram
- Failure Mode Brainstorming & Evaluation
- Using the Cause & Effect Diagram to Analyze Failure Modes
- Identification of Current Controls
- Estimating the:
- Severity of the Potential Effects
- Occurrence Rate of Cause/ Failure Mode Mechanism
- Capability of Manufacturing Process Controls to Detect the Failure Mode
- Documenting the FMEA
Using FMEA to Improve the Process
- Prioritizing Failure Modes
- Developing Recommended Actions
- Using Process FMEA to Drive:
- Product Design Changes
- Manufacturing Process Changes
- Pre-Launch Control Plan
- Production Control Plan
- The Process FMEA as a Living Document
Writing Control Plans FMEAs
- Introduction to Control Plans
- The Relationship Between:
- Causes of Process FMEA Failure Modes & Process Parameters
- Process FMEA Failure Modes & Product Characteristics
- Using the QFD Process Planning Matrix to Prioritize Controls
- The Control Plan as a Living Document
Writing Reaction Plans
- Introduction to Reaction Plans
- Graphic-Based Reaction Plans
- Process Control Focus
- Product Control Focus
- Data Collection Tool
WHO SHOULD ATTEND
This course is designed for individuals from engineering, quality, purchasing, manufacturing or marketing who might participate in the development of a Process FMEA.
COURSE DETAILS
Time: 0900 – 1700 (Register at 0845 on Day one)
Fee: $1800 (inclusive of course materials, refreshments & lunch)
 Download Registration Form
|
