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Expertise & Managerial Competence Centre
System & Design FMEA (2 Day)

OBJECTIVES

Upon completion of the course, participants will

  • Learn how to efficiently develop & use System & Design FMEAs to identify & reduce the risk in product design & manufacturing
  • Improve the reliability of products & reduce material waste through eliminating failure modes
  • Be able to provide records for safety & reliability of the product during the design & production stages
  • Be able to identify who & what cause reliability problems

PROGRAMME CONTENT

Introduction

  • The FMEA Process Within a System of Advanced Quality Planning
  • Interrelations Between System, Design & Process FMEA
  • QFD & its Interrelationship to System & Design FMEA
  • The Benefits of System & Design FMEA

The FMEA Process

  • FMEA: A Team Effort
  • Information Sources for Use in the Process FMEA
  • Mapping the Process Using a Flow Diagram
  • Failure Mode Brainstorming & Evaluation
  • Using the Cause & Effect Diagram to Analyze Failure Modes
  • Identification of Current Controls
  • Estimating the:
    • Severity of the Potential Effects
    • Occurrence Rate of Cause/ Failure Mode Mechanism
    • Capability of Manufacturing Process Controls to Detect the Failure Mode
  • Documenting the FMEA

Using FMEA to Improve Designs

  • Prioritizing Failure Modes
  • Developing Recommended Actions
  • Using System & Design FMEA to Drive:
    • Design Process Improvement
    • Prototype Control Plan
    • Process FMEA
  • System & Design FMEA as a Living Document

WHO SHOULD ATTEND

This course is designed for individuals representing engineering, quality, purchasing, manufacturing or marketing.

COURSE DETAILS

Time: 0900 – 1700 (Register at 0845 on Day one)
Fee: $1,800 (inclusive of course materials, refreshments & lunch)


Download Registration Form